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Subframe locating sockets - hiding the bolts and keeping the engineer happy!

I decided to fix the high tensile subframe bolts in from the top as I had trouble holding them with the motor in place. As they are high tensile bolts, you are not allowed to weld them, so I machined down 4 x 3/4" sockets (bought from Supercheap in the loose baskets) and cut some discs out of 3mm plate to weld the sockets to, then weld in place in stages, allowing to cool as you go. This should keep the engineer happy as the integrity of the bolt has remained. I cut the discs with a bi-metal holesaw that I bought as a set off ebay - very good if you cut slow and use oil - hasn't blunted yet!

 

Sockets welded and painted with weldable primer before installing to protect them.

Welded in place before grinding.

Another great tool, a step drill, good for drilling holes to fit pipes unto intercooler pipes etc.  

Two Stage Turbo boost switch - allows you to vary boost by a preset amount by throwing a switch.

1UZ V8 Crown log manifolds - cast iron plates and Stainless Steel Pipes - if you cut the joiner between the plates, you can reverse them and use the as cheap turbo manifold pipes.

Nutserts - great for putting threads in sheet metal, you can see the special tool I have, I used to just use a pop riveter with a bit of threaded rod through it's centre.

Close up of the tool with a nutsert on it's tip.

Having trouble installing the rear spring hanger, I worked out that if you stuck a block of 70mm wood in, you can just jack under the diff and it all lines up easily.

Front and side shots with paint

Temporary dash - I'm building a fibreglass one later - just trying to beat a rego deadline before the rules change again.

 

 
Shot of turbo and pipes.

Injectors - 1UZ injectors, High Impedance (13.2ohm), Crown are 220cc, Soarer/Lexus are 251cc and support 50hp each. The gray/blue ones are crown, the purple ones are RX7 and are a direct plug in. Get them flow tested when you buy them, it cost me $36 total at Tuggeranong Injection Service Centre for 8 including new orings, baskets and seals and you'll know you won't have a lean cylinder which will kill your motor - a cheap investment! And now I know they handle 700hp so I'm happy as the others would have been too big. Rx7 all fit, supra turbo, etc. Buy from the Ausrotary.com forum or ebay.

Note if you use low impedance, you'll have to buy some large resistors from Jaycar - about $1 each.

If you put big ones in you need to up the fuel pressure and fire them shorter to keep a good idle (ie: aftermarket computer as the OEM one will not handle big injectors).


 
Shots of my oil filter, turbo drain line, oil feed lines etc
Front end with new braided brake lines (not much dearer than oem rubber)
Fuel system - never intended to do this, have a gas vapor system, but will get running with this and then think about swapping to the new LPG Liquid gas injection that costs about $4500 - with same or better performance than hi-octane fuel - http://www.alpgw.com.au/
Turbo shots
Undercar shots - getting there slowly!
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Page 13 - finishing touches!

 

 

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Site last updated - Thursday, August 18, 2011

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(In the usual spirit of the Internet, even though I have used some of this material without permission, I try to acknowledge the original source where possible, in the hope that this will not offend the copyright owners. Sometimes, it is lucky I did, as a number of sites have disappeared shortly after I copied the information. Please acknowledge the source if you copy it. I stand to make no profit from these pages and have published them purely out of my enthusiasm for the cars. If this is unacceptable to any of the copyright holders, I will gladly remove, rewrite or replace the pictures or information. The comments on this page are mostly the authors - they are not those of the FX-FJ Car Club of Canberra inc or any other person - unless stated.)